Process Internals & Separation Technologies

Advanced Process Internals & Separation Solutions
Hydrise Solution, in collaboration with our international principal, offers a comprehensive portfolio of process internals and separation technologies for the oil & gas, petrochemical, chemical, and environmental sectors. Our solutions are designed to optimise plant performance, reliability, and efficiency across a wide range of applications.

Our principal brings extensive global experience, having supplied equipment and services to major projects in over 60 countries. This includes collaborations with leading national petroleum and chemical companies, ensuring our technologies are proven and trusted worldwide.

We deliver advanced solutions for distillation, absorption, extraction, and multi-phase separation. Our offerings cover reactor internals, mass transfer internals, separator internals, and full engineering support, from design to commissioning.

With rigorous quality assurance, international standards, and comprehensive technical support, Hydrise Solution is committed to delivering reliable products and services tailored to your operational needs.

Categories

Mass Transfer Internals

Mass transfer internals are essential components used in process columns to improve the efficiency of separation processes such as distillation and absorption. They help maximise contact between liquid and vapour phases, ensuring better product purity and process performance.

  • Valve Trays, Sieve Trays, Bubble Cap Trays
    Specially designed trays that promote effective mixing and separation of fluids inside columns.

  • Structured Packing
    Engineered packing materials that provide a large surface area for enhanced separation and reduced pressure drop.

  • Random Packing
    Versatile packing shapes that offer reliable mass transfer and mechanical strength for various applications.

  • Mist Eliminators
    Devices that remove liquid droplets from gas streams, protecting equipment and improving process quality.

  • Column Internals
    Key components such as liquid distributors and support grids that ensure even flow and stable operation within the column.

Separator Internals

Separator internals are specialised components used in process vessels to efficiently separate different phases, such as liquids and gases. They help maximise product recovery, protect downstream equipment, and ensure smooth operation in oil & gas and chemical processes.

  • Mist Eliminators
    Remove fine liquid droplets from gas streams, improving product quality and protecting equipment.

  • Vane Packs
    Enhance phase separation and allow for higher throughput in compact vessel designs.

  • Chevron Droplet Separators
    Capture and remove small droplets for better separation efficiency.

  • Spin and Settle Plate Separators
    Increase separation capacity and enable space-saving vessel layouts.

  • Sand Jetting Systems
    Help remove solids from separators, reducing maintenance and improving reliability.

Reactor Internals

Reactor internals are specialised components designed to optimise chemical reactions and ensure stable operation within process vessels.

  • Inlet Diffusers
    Evenly distribute incoming fluids to improve mixing and reaction efficiency.

  • Distributor Trays
    Ensure uniform flow of liquids and gases, supporting consistent reactor performance.

  • Catalyst Support Plates
    Provide stable support for catalyst materials, helping maintain effective reaction conditions.

  • Centre Pipes
    Direct flow within the reactor, aiding in efficient distribution and mixing.

  • Scallops
    Enhance fluid movement and mixing inside the vessel for better reaction outcomes.

  • Expansion Joints
    Absorb thermal expansion and mechanical stresses, protecting reactor integrity and extending equipment life.

Engineering & Field Services

Our engineering and field services support every stage of your project, from initial design to installation and ongoing maintenance. We provide process simulations, hydraulic calculations, CFD modelling, and 3D design to ensure optimal equipment performance and reliability.

Our experienced team offers installation consulting, supervision, troubleshooting, and start-up assistance. We maintain strict quality control standards and provide fast, reliable supply of spare parts and replacements. With flexible service arrangements and global support, we help keep your operations running smoothly and efficiently.

Categories

Mass Transfer Internals

Mass transfer internals are essential components used in process columns to improve the efficiency of separation processes such as distillation and absorption. They help maximise contact between liquid and vapour phases, ensuring better product purity and process performance.

  • Valve Trays, Sieve Trays, Bubble Cap Trays
    Specially designed trays that promote effective mixing and separation of fluids inside columns.

  • Structured Packing
    Engineered packing materials that provide a large surface area for enhanced separation and reduced pressure drop.

  • Random Packing
    Versatile packing shapes that offer reliable mass transfer and mechanical strength for various applications.

  • Mist Eliminators
    Devices that remove liquid droplets from gas streams, protecting equipment and improving process quality.

  • Column Internals
    Key components such as liquid distributors and support grids that ensure even flow and stable operation within the column.

Separator Internals

Separator internals are specialised components used in process vessels to efficiently separate different phases, such as liquids and gases. They help maximise product recovery, protect downstream equipment, and ensure smooth operation in oil & gas and chemical processes.

  • Mist Eliminators
    Remove fine liquid droplets from gas streams, improving product quality and protecting equipment.

  • Vane Packs
    Enhance phase separation and allow for higher throughput in compact vessel designs.

  • Chevron Droplet Separators
    Capture and remove small droplets for better separation efficiency.

  • Spin and Settle Plate Separators
    Increase separation capacity and enable space-saving vessel layouts.

  • Sand Jetting Systems
    Help remove solids from separators, reducing maintenance and improving reliability.

Reactor Internals

Reactor internals are specialised components designed to optimise chemical reactions and ensure stable operation within process vessels.

  • Inlet Diffusers
    Evenly distribute incoming fluids to improve mixing and reaction efficiency.

  • Distributor Trays
    Ensure uniform flow of liquids and gases, supporting consistent reactor performance.

  • Catalyst Support Plates
    Provide stable support for catalyst materials, helping maintain effective reaction conditions.

  • Centre Pipes
    Direct flow within the reactor, aiding in efficient distribution and mixing.

  • Scallops
    Enhance fluid movement and mixing inside the vessel for better reaction outcomes.

  • Expansion Joints
    Absorb thermal expansion and mechanical stresses, protecting reactor integrity and extending equipment life.

Engineering & Field Services

Our engineering and field services support every stage of your project, from initial design to installation and ongoing maintenance. We provide process simulations, hydraulic calculations, CFD modelling, and 3D design to ensure optimal equipment performance and reliability.

Our experienced team offers installation consulting, supervision, troubleshooting, and start-up assistance. We maintain strict quality control standards and provide fast, reliable supply of spare parts and replacements. With flexible service arrangements and global support, we help keep your operations running smoothly and efficiently.

HYDRISE SOLUTION SDN. BHD.
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HYDRISE SOLUTION SDN. BHD.
© 2025 All Rights reserved

Global Partner Showcase: Hempel

Hempel – Advanced Insulation Coating Solutions
Hydrise Solution delivers repair and integrity services for pressure vessels, tanks, and columns. To extend equipment life and improve operational efficiency, we partner with Hempel, offering advanced insulation coating technologies that provide superior protection, thermal performance, and cost savings for onshore and offshore facilities.

Why Hempel Insulation Coating Matters

  • Thermal Insulation & Energy Savings
    Hempel insulation coatings help reduce energy loss or heat absorption, contributing to significant energy efficiency and lower operating costs.
  • Corrosion Protection
    Acts as a barrier against corrosion, enhancing the durability and service life of equipment, and effectively managing corrosion under insulation (CUI).
  • Condensation Control
    Reduces the risk of condensation, which is critical in humid or variable temperature environments.
  • Space-Saving & Easy Application
    Applied like paint using air-assisted airless spray equipment, these coatings are much thinner than traditional insulation, saving valuable space and simplifying installation.
  • Environmental Resistance
    Designed to withstand harsh chemicals, UV light, and extreme temperatures (from cryogenic -10°C up to 240°C for primer, and up to 175°C for insulation coat).
  • Personnel Protection & Process Control
    Suitable for personnel protection systems (PP caging) and process control, with build-up thickness tailored to application needs.
  • Long-Term Performance & Warranty
    Proven long performance life, with warranties up to 5–7 years, and low maintenance cycles (6–7 years vs. 3–4 years for conventional methods).
  • Cost-Effective & Fast Turnaround
    Case studies show shorter application duration, reduced manpower, and lower indirect costs compared to conventional rockwool and metal jacketing. For example, offshore projects finished in 42 days (vs. 52 days), with significant savings in logistics and execution costs.
  • Easy Maintenance & Touch-Up
    Damaged areas can be easily touched up by brush or roller without losing impact and energy resistance.
  • Dual Functionality
    Provides both energy savings and corrosion protection in a single system.

How It Complements Hydrise Services:
When Hydrise refurbishes or maintains tanks and vessels, Hempel’s coatings and insulation solutions provide the finishing layer—ensuring long-term protection, improved energy efficiency, and reduced total cost of ownership.

Global Partner Showcase: Jereh

Jereh – Automatic Tank Cleaning (ATC) & Sludge Oil Recovery (SOR)
Hydrise is committed to improving safety and efficiency in pressure vessel and tank maintenance. To achieve this, we partner with Jereh, a global leader in automated cleaning and sludge recovery technologies that enhance traditional tank cleaning processes.

Why Jereh Matters

  • Innovative Technology for Safer Operations
    ATC systems reduce manual entry into tanks, minimising confined space risks and improving worker safety.
  • Efficiency and Speed
    Automated cleaning accelerates turnaround schedules, reducing downtime compared to conventional methods.
  • Cost-Effective Solutions
    SOR technology recovers valuable hydrocarbons from sludge, cutting waste disposal costs and maximising resource utilisation.
  • Environmental Compliance
    Cleaner processes and reduced waste support sustainability goals.

How It Complements Hydrise Services:
When Hydrise performs tank cleaning and maintenance, Jereh’s ATC and SOR solutions provide an advanced alternative to manual cleaning—delivering better safety, faster execution, and lower overall costs.

Global Partner Showcase: Saiptech

Process Internals & Separation Technologies
Hydrise Solution, in collaboration with our international principal Saiptech, offers a comprehensive portfolio of process internals and separation technologies for the oil & gas, petrochemical, chemical, and environmental sectors. Our solutions are designed to optimise plant performance, reliability, and efficiency across a wide range of applications.

Saiptech brings extensive global experience, having supplied equipment and services to major projects in over 60 countries—including collaborations with leading national petroleum and chemical companies. This ensures our technologies are proven and trusted worldwide.

We deliver advanced solutions for distillation, absorption, extraction, and multi-phase separation. Our offerings cover reactor internals, mass transfer internals, separator internals, and full engineering support, from design to commissioning.

Key Products & Solutions:

  • Mass Transfer Internals: Valve trays, sieve trays, bubble cap trays, structured and random packing, and mist eliminators—maximising separation efficiency and product purity.
  • Separator Internals: Mist eliminators, vane packs, chevron droplet separators, spin and settle plate separators, and sand jetting systems—ensuring effective phase separation and equipment protection.
  • Column Internals: Liquid distributors, support grids, and other components for stable, efficient column operation.
  • Engineering & Field Services:
    We provide process simulations, hydraulic calculations, CFD modelling, 3D design, installation consulting, supervision, troubleshooting, and start-up assistance—ensuring optimal equipment performance and reliability.

With rigorous quality assurance, international standards, and comprehensive technical support, Hydrise Solution and Saiptech deliver reliable products and services tailored to your operational needs.