Pressure Vessel & Tank Cleaning

Pressure vessels and tanks are critical components in many industrial processes, but they can accumulate sludge, scale, and other contaminants over time. These impurities can compromise the performance, safety, and longevity of the equipment. Regular cleaning is essential to maintain optimal operation and prevent costly downtime.

Maintaining clean pressure vessels and tanks helps to ensure safety and compliance with industry standards, improve operational efficiency, extend the lifespan of the equipment, prevent unscheduled shutdowns, and reduce maintenance costs.

Our comprehensive cleaning services are designed to address these challenges, providing thorough and effective solutions for various industrial applications. We utilize advanced techniques and equipment to ensure that your pressure vessels and tanks are cleaned to the highest standards.

Categories

Tank De-mucking

Tank de-mucking involves the removal of heavy sludge, sediment, and other solid waste from the bottom of tanks. This process is crucial for preventing blockages, maintaining capacity, and ensuring the smooth operation of your tanks. Over time, these contaminants can accumulate and harden, making them difficult to remove without specialized equipment and techniques.

Specialized Equipment and Techniques

Our team uses advanced equipment designed specifically for de-mucking tasks. This includes powerful pumps, vacuum systems, and other tools that can handle the toughest sludge and sediment. The use of specialized equipment ensures that the de-mucking process is both safe and efficient, minimizing downtime and disruption to your operations.

Restoring Optimal Conditions

By effectively removing muck and debris, we restore your tanks to optimal condition. This not only improves the operational efficiency of your tanks but also extends their lifespan and reduces the risk of unscheduled shutdowns. Our de-mucking services are tailored to meet the specific needs of your facility, ensuring that your tanks are clean and ready for use.

Hydro-jetting

Hydro-jetting uses high-pressure water jets to clean the internal surfaces of pressure vessels and tanks. This technique is highly effective for removing scale, rust, and other contaminants that can accumulate over time. The high-pressure water is capable of blasting away even the most stubborn deposits, ensuring a thorough clean without damaging the equipment.

Efficiency and Versatility

Hydro-jetting is a fast and efficient cleaning method that can be used on a variety of surfaces and materials. It is particularly useful for cleaning tanks and vessels with complex geometries or hard-to-reach areas. The versatility of hydro-jetting makes it an ideal choice for maintaining the cleanliness and integrity of your tanks, regardless of their size or shape.

Environmentally Friendly

One of the key benefits of hydro-jetting is its environmental friendliness. This method avoids the use of harsh chemicals, relying solely on the power of high-pressure water to achieve effective cleaning. This not only reduces the environmental impact but also minimizes the risk of chemical exposure for workers. Hydro-jetting is a safe and sustainable option for maintaining your pressure vessels and tanks.

3D Cleaning

3D cleaning involves the use of advanced nozzles that spray water in multiple directions, ensuring a comprehensive clean of the entire internal surface of the tank. This method is particularly effective for tanks with complex geometries or hard-to-reach areas, as the multi-directional spray can navigate and clean every corner and crevice.

Advanced Technology

The technology behind 3D cleaning allows for precise control over the cleaning process. The nozzles can be adjusted to vary the pressure and angle of the water jets, providing a tailored cleaning solution for different types of tanks and contaminants. This precision ensures that all surfaces are thoroughly cleaned without causing damage to the tank.

Efficiency and Effectiveness

3D cleaning is both efficient and effective, reducing the time required for cleaning while ensuring a high level of cleanliness. This method minimizes downtime and allows for quicker turnaround times, making it an ideal choice for industries that require frequent and thorough cleaning of their tanks. The comprehensive nature of 3D cleaning helps maintain the performance and safety of your tanks, ensuring they operate at peak efficiency.

Automatic Tank Cleaning

Automated Oil Tank Cleaning Solution

The Automated Oil Tank Cleaning Solution uses advanced technology to dissolve heavy oil in oily sludge, break up blocks of sludge, and remove fine and light particulates from the tank. This method significantly reduces labor intensity and enhances safety during the tank cleaning process. It is suitable for all types of storage tanks, including floating roof, inner floating roof, and fixed roof storage tanks, and is applicable for crude oil, diesel, and other oil storage tanks. The equipment can clean tanks up to 150,000 m³, with a typical range of 50,000 m³ to 100,000 m³, and has a cleaning flow rate of 120-180 m³/h.

Safety and Reliability: The Automated Oil Tank Cleaning Solution is designed to ensure maximum safety and reliability. Its explosion-proof design and modular construction allow for convenient installation and operation. The equipment is equipped with oxygen and flammable gas content detectors to enhance safety. The cleaning process does not require man entry, as the jet washer can rotate 360° horizontally and 140° vertically. Additionally, the solution offers a high oil recovery rate during cleaning, making it an ideal choice for maintaining the cleanliness and integrity of your tanks.

Sludge Oil Recovery Solution

The Sludge Oil Recovery Solution is designed to reduce oily waste during water cleaning processes, increase the solid content in sludge, pre-treat wastewater from tank cleaning, and reduce labor intensity. This solution is suitable for high liquid oily waste, lightly emulsified tank bottom sludge, oil-water mixtures, sandy sludge with good dispersion in the liquid phase, and oil pit liquid. It handles liquid content of 90% or more, with normal temperature or 80℃ viscosity of 50 mPaS or less, and requires 0.6 MPa saturated steam during operation. The processing capacity is 40-50 tons per 12 hours, with a reduction rate of 60% or more.

Environmental Adaptability: The Sludge Oil Recovery Solution is designed to handle complex material properties and features a full explosion-proof design with automatic multistage monitoring. It has a small footprint, with a single set of equipment covering about 300 m². The reduction rate can exceed 60%, and the solution has strong environmental adaptability, operating effectively in temperatures ranging from -10℃ to 55℃. The integrated design treatment scheme ensures efficient and reliable performance, making it an ideal choice for managing oily waste and maintaining the cleanliness of your tanks.

Scheduled Waste Management

Scheduled waste management is an essential part of maintaining clean and safe pressure vessels and tanks. This service involves the regular collection, transportation, and disposal of waste materials generated during the cleaning process. By scheduling waste management activities, we ensure that waste is handled promptly and efficiently, preventing the buildup of hazardous materials and maintaining a safe working environment.

Compliance and Safety

Our waste management services are designed to comply with all relevant environmental regulations and industry standards. We follow strict protocols to ensure that waste is disposed of safely and responsibly, minimizing the impact on the environment. Our team is trained to handle various types of waste, including hazardous materials, ensuring that all waste is managed in a way that protects both workers and the environment.

Efficiency and Reliability

Scheduled waste management helps to streamline the cleaning process, reducing downtime and improving overall efficiency. By coordinating waste management activities with cleaning schedules, we can ensure that your operations run smoothly and without interruption. Our reliable waste management services provide peace of mind, knowing that all waste is being handled properly and in compliance with regulations.

Categories

Tank De-mucking

Tank de-mucking involves the removal of heavy sludge, sediment, and other solid waste from the bottom of tanks. This process is crucial for preventing blockages, maintaining capacity, and ensuring the smooth operation of your tanks. Over time, these contaminants can accumulate and harden, making them difficult to remove without specialized equipment and techniques.

Specialized Equipment and Techniques

Our team uses advanced equipment designed specifically for de-mucking tasks. This includes powerful pumps, vacuum systems, and other tools that can handle the toughest sludge and sediment. The use of specialized equipment ensures that the de-mucking process is both safe and efficient, minimizing downtime and disruption to your operations.

Restoring Optimal Conditions

By effectively removing muck and debris, we restore your tanks to optimal condition. This not only improves the operational efficiency of your tanks but also extends their lifespan and reduces the risk of unscheduled shutdowns. Our de-mucking services are tailored to meet the specific needs of your facility, ensuring that your tanks are clean and ready for use.

Hydro-jetting

Hydro-jetting uses high-pressure water jets to clean the internal surfaces of pressure vessels and tanks. This technique is highly effective for removing scale, rust, and other contaminants that can accumulate over time. The high-pressure water is capable of blasting away even the most stubborn deposits, ensuring a thorough clean without damaging the equipment.

Efficiency and Versatility

Hydro-jetting is a fast and efficient cleaning method that can be used on a variety of surfaces and materials. It is particularly useful for cleaning tanks and vessels with complex geometries or hard-to-reach areas. The versatility of hydro-jetting makes it an ideal choice for maintaining the cleanliness and integrity of your tanks, regardless of their size or shape.

Environmentally Friendly

One of the key benefits of hydro-jetting is its environmental friendliness. This method avoids the use of harsh chemicals, relying solely on the power of high-pressure water to achieve effective cleaning. This not only reduces the environmental impact but also minimizes the risk of chemical exposure for workers. Hydro-jetting is a safe and sustainable option for maintaining your pressure vessels and tanks.

3D Cleaning

3D cleaning involves the use of advanced nozzles that spray water in multiple directions, ensuring a comprehensive clean of the entire internal surface of the tank. This method is particularly effective for tanks with complex geometries or hard-to-reach areas, as the multi-directional spray can navigate and clean every corner and crevice.

Advanced Technology

The technology behind 3D cleaning allows for precise control over the cleaning process. The nozzles can be adjusted to vary the pressure and angle of the water jets, providing a tailored cleaning solution for different types of tanks and contaminants. This precision ensures that all surfaces are thoroughly cleaned without causing damage to the tank.

Efficiency and Effectiveness

3D cleaning is both efficient and effective, reducing the time required for cleaning while ensuring a high level of cleanliness. This method minimizes downtime and allows for quicker turnaround times, making it an ideal choice for industries that require frequent and thorough cleaning of their tanks. The comprehensive nature of 3D cleaning helps maintain the performance and safety of your tanks, ensuring they operate at peak efficiency.

Automatic Tank Cleaning

Automated Oil Tank Cleaning Solution

The Automated Oil Tank Cleaning Solution uses advanced technology to dissolve heavy oil in oily sludge, break up blocks of sludge, and remove fine and light particulates from the tank. This method significantly reduces labor intensity and enhances safety during the tank cleaning process. It is suitable for all types of storage tanks, including floating roof, inner floating roof, and fixed roof storage tanks, and is applicable for crude oil, diesel, and other oil storage tanks. The equipment can clean tanks up to 150,000 m³, with a typical range of 50,000 m³ to 100,000 m³, and has a cleaning flow rate of 120-180 m³/h.

Safety and Reliability: The Automated Oil Tank Cleaning Solution is designed to ensure maximum safety and reliability. Its explosion-proof design and modular construction allow for convenient installation and operation. The equipment is equipped with oxygen and flammable gas content detectors to enhance safety. The cleaning process does not require man entry, as the jet washer can rotate 360° horizontally and 140° vertically. Additionally, the solution offers a high oil recovery rate during cleaning, making it an ideal choice for maintaining the cleanliness and integrity of your tanks.

Sludge Oil Recovery Solution

The Sludge Oil Recovery Solution is designed to reduce oily waste during water cleaning processes, increase the solid content in sludge, pre-treat wastewater from tank cleaning, and reduce labor intensity. This solution is suitable for high liquid oily waste, lightly emulsified tank bottom sludge, oil-water mixtures, sandy sludge with good dispersion in the liquid phase, and oil pit liquid. It handles liquid content of 90% or more, with normal temperature or 80℃ viscosity of 50 mPaS or less, and requires 0.6 MPa saturated steam during operation. The processing capacity is 40-50 tons per 12 hours, with a reduction rate of 60% or more.

Environmental Adaptability: The Sludge Oil Recovery Solution is designed to handle complex material properties and features a full explosion-proof design with automatic multistage monitoring. It has a small footprint, with a single set of equipment covering about 300 m². The reduction rate can exceed 60%, and the solution has strong environmental adaptability, operating effectively in temperatures ranging from -10℃ to 55℃. The integrated design treatment scheme ensures efficient and reliable performance, making it an ideal choice for managing oily waste and maintaining the cleanliness of your tanks.

Scheduled Waste Management

Scheduled waste management is an essential part of maintaining clean and safe pressure vessels and tanks. This service involves the regular collection, transportation, and disposal of waste materials generated during the cleaning process. By scheduling waste management activities, we ensure that waste is handled promptly and efficiently, preventing the buildup of hazardous materials and maintaining a safe working environment.

Compliance and Safety

Our waste management services are designed to comply with all relevant environmental regulations and industry standards. We follow strict protocols to ensure that waste is disposed of safely and responsibly, minimizing the impact on the environment. Our team is trained to handle various types of waste, including hazardous materials, ensuring that all waste is managed in a way that protects both workers and the environment.

Efficiency and Reliability

Scheduled waste management helps to streamline the cleaning process, reducing downtime and improving overall efficiency. By coordinating waste management activities with cleaning schedules, we can ensure that your operations run smoothly and without interruption. Our reliable waste management services provide peace of mind, knowing that all waste is being handled properly and in compliance with regulations.

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Global Partner Showcase: Hampel

Hampel – Advanced Insulation Coating Solutions
Hydrise Solution delivers repair and integrity services for pressure vessels, tanks, and columns. To extend equipment life and improve operational efficiency, we partner with Hampel, offering advanced insulation coating technologies that provide superior protection, thermal performance, and cost savings for onshore and offshore facilities.

Why Hampel Insulation Coating Matters

  • Thermal Insulation & Energy Savings
    Hempel insulation coatings help reduce energy loss or heat absorption, contributing to significant energy efficiency and lower operating costs.
  • Corrosion Protection
    Acts as a barrier against corrosion, enhancing the durability and service life of equipment, and effectively managing corrosion under insulation (CUI).
  • Condensation Control
    Reduces the risk of condensation, which is critical in humid or variable temperature environments.
  • Space-Saving & Easy Application
    Applied like paint using air-assisted airless spray equipment, these coatings are much thinner than traditional insulation, saving valuable space and simplifying installation.
  • Environmental Resistance
    Designed to withstand harsh chemicals, UV light, and extreme temperatures (from cryogenic -10°C up to 240°C for primer, and up to 175°C for insulation coat).
  • Personnel Protection & Process Control
    Suitable for personnel protection systems (PP caging) and process control, with build-up thickness tailored to application needs.
  • Long-Term Performance & Warranty
    Proven long performance life, with warranties up to 5–7 years, and low maintenance cycles (6–7 years vs. 3–4 years for conventional methods).
  • Cost-Effective & Fast Turnaround
    Case studies show shorter application duration, reduced manpower, and lower indirect costs compared to conventional rockwool and metal jacketing. For example, offshore projects finished in 42 days (vs. 52 days), with significant savings in logistics and execution costs.
  • Easy Maintenance & Touch-Up
    Damaged areas can be easily touched up by brush or roller without losing impact and energy resistance.
  • Dual Functionality
    Provides both energy savings and corrosion protection in a single system.
  •  

How It Complements Hydrise Services:
When Hydrise refurbishes or maintains tanks and vessels, Hampel’s coatings and insulation solutions provide the finishing layer—ensuring long-term protection, improved energy efficiency, and reduced total cost of ownership.

Global Partner Showcase: Jereh

Jereh – Automatic Tank Cleaning (ATC) & Sludge Oil Recovery (SOR)
Hydrise is committed to improving safety and efficiency in pressure vessel and tank maintenance. To achieve this, we partner with Jereh, a global leader in automated cleaning and sludge recovery technologies that enhance traditional tank cleaning processes.

Why Jereh Matters

  • Innovative Technology for Safer Operations
    ATC systems reduce manual entry into tanks, minimising confined space risks and improving worker safety.
  • Efficiency and Speed
    Automated cleaning accelerates turnaround schedules, reducing downtime compared to conventional methods.
  • Cost-Effective Solutions
    SOR technology recovers valuable hydrocarbons from sludge, cutting waste disposal costs and maximising resource utilisation.
  • Environmental Compliance
    Cleaner processes and reduced waste support sustainability goals.
  •  

How It Complements Hydrise Services:
When Hydrise performs tank cleaning and maintenance, Jereh’s ATC and SOR solutions provide an advanced alternative to manual cleaning—delivering better safety, faster execution, and lower overall costs.

Global Partner Showcase: Saiptech

Process Internals & Separation Technologies
Hydrise Solution, in collaboration with our international principal Saiptech, offers a comprehensive portfolio of process internals and separation technologies for the oil & gas, petrochemical, chemical, and environmental sectors. Our solutions are designed to optimise plant performance, reliability, and efficiency across a wide range of applications.

Saiptech brings extensive global experience, having supplied equipment and services to major projects in over 60 countries—including collaborations with leading national petroleum and chemical companies. This ensures our technologies are proven and trusted worldwide.

We deliver advanced solutions for distillation, absorption, extraction, and multi-phase separation. Our offerings cover reactor internals, mass transfer internals, separator internals, and full engineering support, from design to commissioning.

Key Products & Solutions:

Mass Transfer Internals: Valve trays, sieve trays, bubble cap trays, structured and random packing, and mist eliminators—maximising separation efficiency and product purity.

Separator Internals: Mist eliminators, vane packs, chevron droplet separators, spin and settle plate separators, and sand jetting systems—ensuring effective phase separation and equipment protection.

Column Internals: Liquid distributors, support grids, and other components for stable, efficient column operation.

Engineering & Field Services:
We provide process simulations, hydraulic calculations, CFD modelling, 3D design, installation consulting, supervision, troubleshooting, and start-up assistance—ensuring optimal equipment performance and reliability.

With rigorous quality assurance, international standards, and comprehensive technical support, Hydrise Solution and Saiptech deliver reliable products and services tailored to your operational needs.